
Case Study Optimization of production logistics thanks to PSIwms
Koenig & Bauer Kammann optimizes production logistics with PSIwms and improves material control at its plant in Löhne.
Koenig & Bauer Kammann is a leading manufacturer of decorating machines for the glass, plastic and packaging industry. The company, with subsidiaries in the United States and China as well as a global sales network, plans and assembles its machines in the plant in Löhne. To make the production logistics more efficient, Koenig & Bauer Kammann relies on the PSIwms warehouse management system.
Mastering challenges
Koenig & Bauer Kammann has been using the PSIpenta ERP system to control its ERP processes since 2007. With the construction of a new plant in Löhne, the need arose to optimize internal production logistics. Previously, employees had to manually order missing materials.
Customer's objective
Solution approach
With the introduction of PSIwms, material procurement was centralized and automated. PSIwms en-sures that production materials are available at the right time at the respective production site. Urgently needed goods are recorded directly and delivered to the workplace without intermediate storage. For all other materials, a semi-automatic stacker is controlled by a storage and retrieval machine, which then takes them to the destination specified by PSIwms. The transfer is acknowledged via a mobile data terminal.
In addition, PSIwms coordinates parts produced in-house and handles the logistics of power cables and liquids. If material is missing, the system automatically triggers a replenishment delivery.
Warehouse characteristics
- 2.112 sqm of storage area
- 22,573 spaces to be managed
- 6,000 SKUs
- 1 narrow aisle forklift operated
- 2 aisles, each 50 m long, 18 shuttles
- Tray warehouse, cantilever warehouse
- Types of stored goods: Long goods, material in containers/cardboard boxes or on pallets, pallet cages, hoses, cables, rolled goods
- Two- or multi-level order picking by radio data
transmission + by receipt
The result in detail
The implementation of PSIwms has significantly improved production logistics at Koenig & Bauer Kammann. Material flows are more efficient, bottlenecks in material availability have been reduced and productivity has increased.
PSIwms improves the interaction between the warehouse management system and the ERP. The contacts at PSI were always available, which was very helpful for us in the go-live phase.
PSIwms functions in use
- Cross-docking
- Master data administration
- Handling units management
- Empties and loading aids
- Forklift control system
- Production supply/disposal
- Multi-storage capability
- Archive
Conclusion
With PSIwms, Koenig & Bauer Kammann has found an efficient solution for optimizing its production logistics. The automation and central control of material flows have led to a significant increase in efficiency. PSIwms not only supports production, but also warehouse management, thus ensuring end-to-end process optimization.